Reactor/liquid preparation tank/mixing tank/emulsification tank

1.Main uses

These equipment are widely used in dairy (food), beverage, pharmaceutical and other industries, mainly used for heating, cooling, mixing (emulsification) and storage of liquid materials, oral liquids, health products, etc.

2.Structural characteristics and performance

Material: All made of high-quality stainless steel to ensure the high corrosion resistance and hygiene requirements of the equipment.

Design:
The wall thickness of the cylinder and the flatness of the inner cylinder wall are carefully designed to ensure the stability and durability of the equipment.

The head is hydraulically formed, and each pipe mouth and the corner of the tank body are smoothly transitioned with R fillet, which is easy to clean, without dead corners and residual liquid.

The inner body is mirror polished and the outer layer is frosted and matte, which not only ensures beauty but also meets GMP certification requirements.

Equipped with CIP cleaning device, it can complete the comprehensive cleaning of the inside of the tank without manual operation.

3.Main technical parameters

Equipment model: 50L~30000L (customized)
Design pressure in the tank: -0.09MPa ~ 0.3MPa (customized)
Design pressure of the jacket: 0.01MPa ~ 1.0MPa (customized)
Stirring power and speed: 0.25kw ~ 30kw (customized)

4.Equipment installation

Check whether the product and specifications meet the requirements and whether the accessories are complete.
Check the levelness of the equipment and tighten the bolts that may be loose.
When installed in an explosion-proof workshop, ensure that the equipment is reliably grounded.
Clean the equipment before use to ensure that there is no dirt.

5.Equipment operation

Check before operation: ensure that the equipment has been cleaned, the water and electricity supply is normal, the connection pipe mouth is sealed intact, the valve opens normally, and the safety accessories are calibrated and qualified.
Operation steps: close the discharge valve, add materials, stir and mix, observe the mixing situation, discharge materials, and clean.

6.Cleaning procedures

Use the CIP cleaning device to rinse the inner wall of the tank to ensure that the drug residue is rinsed clean.
Check the cleaning effect, and complete the tank cleaning after confirming that it is qualified.
Wipe the surface of the equipment with a cloth (avoid washing the instrument part with water).

7.Maintenance and care

The internal and external surfaces of the equipment should be cleaned after each use.
Regularly inject lubricating oil into the stirring part.
When the equipment is not in use, the inside should be kept dry and the sealing ring should be removed.
Regularly check the wearing parts such as sealing rubber rings, bearings, etc., and replace them in time.

8.Safety precautions for equipment

The operator should be familiar with the equipment structure and operating procedures, and be qualified after training.
Heating and pressure should be increased slowly to avoid over-temperature and over-pressure operation.
Safety accessories should be fully equipped and calibrated regularly.
When there is pressure inside the equipment, maintenance work shall not be carried out.
When tightening bolts with temperature and pressure or plugging leaks with pressure, it is necessary to follow the operating requirements and take protective measures.
Professional technicians should supervise the actual operation.

Following the above operating procedures and safety precautions can ensure the normal operation of equipment such as reactors, liquid preparation tanks, mixing tanks and emulsification tanks, improve production efficiency and ensure the safety of operators.