What is the manufacturing process of Extraction Tank

The manufacturing process of the Extraction Tank is a complex and delicate process involving multiple steps and key links. The following is a general process flow, but please note that the specific manufacturing process may vary depending on the type, specification and manufacturer of the extraction tank.

1. Design and preparation

Design stage: Carry out preliminary design of the extraction tank according to customer needs and process requirements. Including determining the key parameters of the extraction tank such as material, structure, size, stirring method, mass transfer elements, etc.

Material procurement: According to the design requirements, purchase high-quality raw materials, such as metal plates and pipes such as stainless steel and brass, as well as necessary seals, valves and other accessories.

2. Processing and manufacturing

Plate cutting and forming: Use CNC machine tools or cutting machines and other equipment to accurately cut the raw material plates according to the design drawings, and form them into various components of the extraction tank through bending, stamping and other processes.

Welding and assembly: The formed components are welded to form the main structure of the extraction tank. The welding parameters must be strictly controlled during the welding process to ensure the quality of the weld. Subsequently, the components are assembled together to form a complete extraction tank.

Installation of internal components: Install key components such as mass transfer elements (such as packing, trays, etc.), stirring devices, temperature control devices, etc. inside the extraction tank. Ensure that the installation position, angle and spacing of these components meet the design requirements.

3. Inspection and testing

Quality inspection: Perform quality inspection on each component and the overall structure of the extraction tank, including size inspection, weld flaw detection, sealing test, etc. Ensure that the extraction tank meets relevant standards and customer requirements.

Performance test: Perform performance test of the extraction tank, including mass transfer efficiency test, stirring effect test, temperature control test, etc. Test data is used to evaluate whether the performance indicators of the extraction tank meet the design requirements.

4. Surface treatment and painting

Surface treatment: Degreasing and rust removal are performed on the surface of the extraction tank to enhance the adhesion of the coating.

Painting: Anti-corrosion paint is applied to the surface of the extraction tank or other surface treatments (such as electroplating, sandblasting, etc.) are performed to improve the corrosion resistance and aesthetics of the extraction tank.

5. Packaging and delivery

Packaging: The finished extraction tank is carefully packaged to prevent damage during transportation and storage.

Shipping: The extraction tank will be shipped at the time and place required by the customer.

It should be noted that the above process flow is only a general description, and the actual production process may also include other links and steps. In addition, with the continuous advancement of science and technology and the continuous optimization of processes, the manufacturing process of the extraction tank is also constantly updated and improved.

During the manufacturing process, the following points should also be paid attention to to ensure the quality and performance of the extraction tank:

Strictly control the quality of raw materials and select high-quality and stable raw material suppliers.

Strengthen the quality control of the production process to ensure that each link meets the relevant standards and requirements.

Focus on technological innovation and process improvement to continuously improve the performance and efficiency of the extraction tank.

Pay attention to customer feedback and changes in demand, and adjust and optimize product design and manufacturing processes in a timely manner.